Cars/Mini Vans Electrification Solution
What are ev kits for cars
EV kits for cars are comprehensive packages designed to convert a traditional gasoline or diesel-powered vehicle into an electric vehicle (EV). These kits typically include the essential components required for the conversion process, enabling car owners to replace the internal combustion engine with an electric powertrain.
Key Components in EV Kits for Cars
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Electric Motor
- Powers the car by converting electrical energy into mechanical energy. Motors can vary in type (AC, DC, or brushless) depending on performance needs.
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Motor Controller
- Regulates the power flow from the battery to the motor, ensuring smooth acceleration, deceleration, and regenerative braking.
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Battery Pack and Management System (BMS)
- Provides the electric energy to power the motor. The BMS ensures the battery operates safely and efficiently.
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DC-DC Converter
- Steps down the high-voltage from the main battery to a lower voltage to power auxiliary systems like lights, infotainment, and air conditioning.
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Wiring Harness and Connectors
- Links all components together, ensuring a safe and efficient flow of electricity.
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Adapter Plate and Mounting Hardware
- Helps secure the electric motor to the car's existing drivetrain or transmission.
Converting gasoline car to electric
Steps in the Conversion Process
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Planning and Vehicle Assessment
- Assess whether the vehicle is suitable for conversion based on weight, condition, and available space for components.
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Removing ICE Components
- Remove the engine, fuel tank, exhaust system, and other gasoline-specific components.
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Installing the Electric Powertrain
- Fit the electric motor, battery pack, and other essential parts.
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Integrating Electrical Systems
- Connect the wiring, motor controller, and auxiliary systems.
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Testing and Tuning
- Ensure all components work properly and adjust settings for optimal performance.
Advantages of Converting a Gasoline Car to Electric
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Environmental Benefits
- Zero tailpipe emissions and reduced carbon footprint.
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Lower Operating Costs
- Electricity is cheaper than gasoline, and EVs have fewer moving parts, reducing maintenance costs.
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Increased Vehicle Lifespan
- Conversion breathes new life into older vehicles.
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Performance Improvements
- Electric motors offer instant torque and smooth acceleration.
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Customizability
- You can tailor the conversion to fit your desired range, speed, and driving experience.
Blog
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Car/Mini Van Solution
Pumbaa’s Car/Mini Van solution
Pumbaa specifically aims to offer Electric vehicles drive system, Vehicle Controller(VCU), Permanent magnet synchronous motors(PMSM), motor controller(MCU), power supply(DCDC,DCAC,OBC,PDU) and other products , Creating an integrated solution for electric vehicle drive platforms to solve electric mini-truck scenarios in urban logistics. These solutions are characterized by small size, light weight, high efficiency and reliability, and can effectively enhance the cruising ability, loading capacity and reduce the cost of vehicle usage. These measures are believed to have a positive impact on the development of the urban logistics industry.
Small size
Integrated design, more compact and reasonable internal structure
Light weight
Compact structure, fewer additional components, conducive to reducing the weight of the whole vehicle
High reliability
Built-in cable, greatly reduced fault points
Development Trend Of Electric Car/Mini-Van
The electric car industry is growing fast thanks to government policies and incentives. Passenger EV technology is developing fast. From A00 to sports cars, the technology used in EVs is becoming more advanced. This improves the driving experience and helps drivers explore life. As more and more EVs are used, the power grid is also changing. This means that new technology is needed to make the most of energy and balance power production and consumption.
Electric mini-van/truck are mainly used for urban logistics distribution. With the promotion of the policies, the field of urban logistics is expected to be fully replaced by electric vehicles. electric mini-van/truck have the characteristics of relatively fixed driving distance, driving mileage focused on medium and short distance, convenient centralized charging, and all the energy needed by electric mini-van/truck in the life cycle needs to be obtained by charging from the grid. The owner's charging experience will have a significant impact on the promotion.
Pumbaa’s electrified platforms for electric car/mini-van drive
Applications
Model Applications
Passenger Car,2.5TMiniwan, Mini-trucks
The main clients
CHERY, CCAG, CHONGQING RUICHI, SHANDONG LICHI, WULING, CHANGAN
Electric vehicle drive system design and development
1. Provide drive system solutions for customers.
2. Provide customers with drive system parts development, system integration.
3. Provide customers with electrified drive assemblies.
4. Provide customers with prototype trial production, testing, data analysis and system optimization services.
Pure electric drive assembly
1. Design and manufacture electric vehicle drive assembly, provide electrical drive assembly solutions for OEMs;
2. Assist OEMs to provide whole vehicle drive matching and debugging;
3. Provide customised solutions for OEMs;
Software and control strategy
1. According to the characteristics of electric vehicles, develop electrified drive assembly control strategy, and cooperate with pure electric drive assembly to achieve intelligent control.
2. Aiming at the characteristics of electric vehicles, develop the electrification solution for the whole vehicle, and provide technical support for the whole vehicle enterprises to upgrade the electrification.